Characteristics of horizontal gas-liquid two-phase flow measurement in a medium-sized pipe using gamma densitometry

Two-phase flows are common occurrences in many industrial applications. The understanding of their characteristics in industrial piping systems is vital for the efficient design, optimization, and operation of industrial processes. Most of the previous experimental studies involving the use of gamma densitometers for holdup measurements in air-water mixtures are limited to smaller diameter pipes (generally regarded as those with < 50 mm in nominal diameter). Further, very few literature report experimental data obtained using gamma desitometers. This paper presents an application of a gamma densitometer in the measurement of two-phase flow characteristics in an intermediate diameter pipe (nominal diameter between 50 mm and 100 mm). Scaled air-water experiments were performed in a 17-m long, 0.0764-m internal diameter horizontal pipe. Liquid superficial velocity ranged between 0.1–0.4 m/s while gas superficial velocity ranged from 0.3 to 10.0 m/s. The measured parameters include liquid holdup, pressure gradient, flow pattern, and slug flow features. The flow patterns observed were stratified, stratified-wavy, plug, slug, and annular flows. Plug and slug flow patterns showed good agreement with established flow pattern maps. Furthermore, the slug translational velocity was observed to increase with increasing mixture velocity, as reported by previous authors, hence establishing the reliability of the instrumentation employed. The slug body length was also measured using the gamma densitometer and was found to be within the range 24–36D with a mean length of 30.6D

Estimating slug liquid holdup in high viscosity oil-gas two-phase flow

Slug flow is one of the most critical and often encountered flow patterns in the oil and gas industry. It is characterised by intermittency which results in large fluctuations in liquid holdup and pressure gradient. A proper understanding of its parameters (such as slug holdup) is essential in the design of transport facilities (e.g. pipelines) and process equipment (slug catchers, separators etc.). In this paper, experimental investigation of slug liquid holdup (defined as the liquid volume fraction in the slug body of a slug unit) is performed. Mineral oil with viscosity, and air were used as test fluids. A 0.0254 m and 0.0762 m pipe internal diameters facilities with pipe lengths of 5.5 and 17 m respectively were used in the study. Electrical Capacitance Tomography was used for slug holdup measurements. Results obtained in the study shows that slug liquid holdup varied directly as the viscosity and inversely as the gas input fraction. Existing slug holdup correlations and models in literature did not sufficiently predict present experimental results. A new empirical predictive correlation for estimating slug liquid holdup was derived from the present experimental databank and from data obtained in literature. The databank's liquid viscosity ranges from 0.189 to 8.0 Pa s. Statistical analysis of the new correlation vis-à-vis existing ones showed that the present correlation gave the best performance with an average percent error, E1; absolute average percent error, E2 and standard deviation, E3 of 0.001, 0.05 and 0.07 respectively, when tested on the high viscosity liquid–gas databank

A two-fluid model for high-viscosity upward annular flow in vertical pipes

Proper selection and application of interfacial friction factor correlations has a significant impact on prediction of key flow characteristics in gas–liquid two-phase flows. In this study, experimental investigation of gas–liquid flow in a vertical pipeline with internal diameter of 0.060 m is presented. Air and oil (with viscosities ranging from 100–200 mPa s) were used as gas and liquid phases, respectively. Superficial velocities of air ranging from 22.37 to 59.06 m/s and oil ranging from 0.05 to 0.16 m/s were used as a test matrix during the experimental campaign. The influence of estimates obtained from nine interfacial friction factor models on the accuracy of predicting pressure gradient, film thickness and gas void fraction was investigated by utilising a two-fluid model. Results obtained indicate that at liquid viscosity of 100 mPa s, the interfacial friction factor correlation proposed by Belt et al. (2009) performed best for pressure gradient prediction while the Moeck (1970) correlation provided the best prediction of pressure gradient at the liquid viscosity of 200 mPa s. In general, these results indicate that the two-fluid model can accurately predict the flow characteristics for liquid viscosities used in this study when appropriate interfacial friction factor correlations are implemented

Experimental Study on Sand Transport Characteristics in Horizontal and Inclined Two-Phase Solid-Liquid Pipe Flow

An experimental investigation on the hydraulic transport of sand particles in pipelines is presented in both horizontal and 30° upward inclined orientations. The pipe, with an internal diameter of 0.0254 m, had sand transported in various water superficial velocities at low and high sand concentrations [0.1%–10% volume-to-volume ratio (v/v)]. Sand particles were polydisperse (144–250 μm) with